UID:
edoccha_9960073715502883
Format:
1 online resource (0 p.)
ISBN:
0-323-35384-3
Series Statement:
PDL handbook series
Note:
Description based upon print version of record.
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Cover -- Title Page -- Copyright Page -- Dedication -- Contents -- List of Contributors -- Preface -- Acknowledgments -- 1 - Introduction to Multifunctionality and Manufacture -- 1.1 - Introduction to Multifunctionality and Manufacture -- 1.2 - Plastic Processing Routes -- 1.2.1 - Extrusion-Based Processes -- 1.2.1.1 - Single and Twin Screw Extrusion -- 1.2.1.2 - Sheet and Film Extrusion -- 1.2.1.3 - Film Blowing -- 1.2.1.4 - Cast Extrusion -- 1.2.1.5 - Blow Molding -- 1.2.1.5.1 - Extrusion Blow Molding -- 1.2.1.5.2 - Coextrusion Blow Molding -- 1.2.1.5.3 - Injection Blow Molding -- 1.2.1.5.4 - Stretch Blow Molding -- 1.2.2 - Nonextrusion-Based Processes -- 1.2.2.1 - Thermoforming -- 1.2.2.2 - Lamination -- 1.2.2.3 - Roto-Molding -- 1.2.2.4 - Low-Volume Composite Manufacture -- 1.3 - Limitations -- 1.4 - Example Application -- 1.4.1 - Creating Touch Screen Displays Using In-Mold Labeling (IML) -- 1.5 - Conclusions -- References -- 2 - Materials and Deposition Processes for Multifunctionality -- 2.1 - Materials -- 2.1.1 - Introduction -- 2.1.2 - Electrical Conductivity -- 2.1.2.1 - Intrinsically Conductive Polymers -- 2.1.2.2 - Extrinsically Conductive Polymers -- 2.1.2.2.1 - Metallic Fillers -- 2.1.2.2.2 - Carbon-Based Fillers -- 2.1.2.3 - Example Application: Injection Molding to Form Conductive Tracks -- 2.1.3 - Thermally Conductive Materials -- 2.1.4 - Antimicrobial Materials -- 2.1.5 - Magnetic Materials -- 2.1.5.1 - Ferrites -- 2.1.5.2 - Others -- 2.1.6 - Shape-Memory Polymers -- 2.1.7 - Not Just Polymers! A Brief Introduction to Ceramics -- 2.2 - Film-Forming Processes -- 2.2.1 - Introduction -- 2.2.2 - Vacuum Deposition -- 2.2.3 - Screen Printing -- 2.2.4 - Doctor Blading -- 2.2.5 - Slot-Die Coating -- 2.2.6 - Gravure Coating -- 2.2.7 - Spray Coating -- 2.2.8 - Inkjet Printing -- 2.2.8.1 - Continuous (CIJ) -- 2.2.8.2 - Drop-on-Demand.
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2.3 - Sensors -- 2.4 - Conclusions -- References -- 3 - Composites: Manufacture and Application -- 3.1 - Introduction -- 3.2 - Materials -- 3.2.1 - Matrix -- 3.2.2 - Reinforcement -- 3.2.2.1 - Glass Fibers -- 3.2.2.2 - Carbon Fibers -- 3.2.2.3 - Aramid Fibers -- 3.2.2.4 - Basalt Fibers -- 3.2.2.5 - Boron Fibers -- 3.2.2.6 - Natural Fibers -- 3.2.2.7 - Self-Reinforced Polymers -- 3.2.3 - Composite Materials -- 3.3 - Processing -- 3.3.1 - Hand Lay-Up -- 3.3.2 - Spray Lay-Up -- 3.3.3 - Vacuum Bagging -- 3.3.4 - Resin Infusion -- 3.3.5 - Resin Transfer Molding (RTM) -- 3.3.6 - Compression Molding -- 3.3.7 - Stamp Forming -- 3.3.8 - Automated Cutting And AFP -- 3.3.9 - Autoclave -- 3.3.10 - Out of Autoclave (OoA) -- 3.3.11 - Injection Molding -- 3.3.12 - Extrusion -- 3.3.13 - Pultrusion -- 3.3.14 - Filament Winding -- 3.4 - Composite Properties and Markets -- 3.4.1 - Bulk Properties -- 3.4.2 - Composite Market -- 3.4.2.1 - Global and European Composites Market -- 3.4.2.2 - UK Composite Market -- 3.4.2.3 - Applications -- 3.5 - Research Trends in PMCs -- 3.5.1 - Raw Material and Processing -- 3.5.2 - Hybrid Composites -- 3.5.3 - Green and Biocomposites -- 3.5.4 - Joining -- 3.5.5 - Recycling -- 3.5.6 - Multifunctionality -- 3.5.6.1 - Sensing -- 3.5.6.2 - Encapsulated Resin/Accelerator - no External Stimulus Required -- 3.5.6.3 - Piezoelectric/electroactive Systems -- 3.5.6.4 - Multifunctionality of Other Composite Materials and Potential -- 3.6 - Barriers to Multifunctionality -- 3.6.1 - Financial Impact -- 3.6.2 - Political Impact -- 3.6.3 - Environmental Impacts -- 3.6.4 - Social Impacts -- 3.7 - Conclusions: Advantages and Disadvantages -- 3.7.1 - Advantages -- 3.7.2 - Disadvantages -- References -- Further Reading -- 4 - Injection Molding of Thermoplastics -- 4.1 - Introduction -- 4.2 - Polymer Materials -- 4.2.1 - Classification -- 4.2.2 - Thermosets.
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4.2.3 - Elastomers -- 4.2.4 - Silicone-Based Elastomers -- 4.2.5 - Thermoplastics -- 4.2.6 - Polymer Types Relative to Injection Molding -- 4.2.6.1 - Material Appearance -- 4.2.6.2 - Amorphous and Crystalline Structures -- 4.2.6.3 - Thermal and Thermal Stability -- 4.2.6.4 - Fountain Flow -- 4.2.6.5 - Water Absorbing (Hygroscopic Materials) -- 4.2.6.6 - Additives and Their Effects -- 4.2.7 - Material Conclusions -- 4.2.8 - Considerations in Using Polymeric Materials as Substrates -- 4.2.8.1 - Adhesion- or Not Adhesion -- 4.2.9 - A Revisit of Thermosets -- 4.3 - Injection Molding Machine and Process -- 4.3.1 - Purpose -- 4.3.2 - Injection Unit -- 4.3.3 - Clamp Unit -- 4.3.4 - Tooling -- 4.3.4.1 - Two-Plate Mold -- 4.3.4.2 - Stripper Mold -- 4.3.4.3 - Slide Mold -- 4.3.4.4 - Three-Plate Mold -- 4.3.5 - Mold Cooling -- 4.3.6 - Ancillary Equipment -- 4.3.6.1 - Dryers -- 4.3.6.2 - Introducing Robots -- 4.3.7 - The Thermoplastic Injection Molding Process Cycle -- 4.3.7.1 - The Cycle -- 4.3.7.2 - Variable Parameters in the Injection Molding Process -- 4.3.7.2.1 - Wall Thickness and Projected Area -- 4.3.7.3 - Product Design -- 4.3.8 - Process Variations -- 4.3.8.1 - Microinjection Molding -- 4.3.8.2 - Foam Molding -- 4.3.8.3 - Assisted Molding (Gas and Water) -- 4.3.8.4 - Coinjection Molding -- 4.4 - Toward Multifunctionality - in Mold Techniques and Multishot Techniques -- 4.4.1 - Processes that Combine More than One Material in the Tool -- 4.4.1.1 - Decoration -- 4.4.1.2 - In-Mold Labeling (IML) -- 4.4.1.3 - In-Mold Paint Films -- 4.4.1.4 - In-Mold Textiles (IMT) -- 4.4.1.5 - In-Mold Veneers (IMV) -- 4.4.1.6 - In-Mold Electronics (IME) -- 4.4.1.7 - Biinjection Methods -- 4.4.1.8 - Multishot Options -- 4.4.1.9 - Robotic Direct Repositioning in Mold -- 4.4.1.10 - Hybrid Processing Systems -- 4.4.1.11 - Freeformer -- 4.5 - Application Considerations.
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4.5.1 - Automation and the Internet of Things -- 4.5.2 - Packaging -- 4.5.3 - Electronics -- 4.6 - Impacts -- 4.6.1 - Legislation -- 4.6.2 - Cost/Finance -- 4.6.3 - Environment and Disposal -- 4.6.3.1 - Recycling -- 4.6.3.2 - Life Cycle Analysis (LCA) -- 4.6.4 - Society -- 4.6.4.1 - Energy Efficiency -- 4.6.4.1.1 - Lack of Adequate Information -- 4.7 - Barriers to Multifunctionality -- 4.7.1 - Machine Design (Screw Processing) -- 4.7.2 - Materials -- 4.7.3 - Tooling Costs -- 4.7.4 - Heat Transfer and Cooling Complexity -- 4.7.4.1 - Recycling/Legislation -- 4.7.5 - Advantages Versus Disadvantages -- 4.8 - In Conclusion -- References -- Further Reading -- 5 - Multifunctionality in Additive Manufacturing -- List of Acronyms -- 5.1 - Introduction to Additive Manufacturing -- 5.2 - Background and Terminology -- 5.2.1 - The Additive Manufacturing Process Flow -- 5.3 - Additive Manufacturing Processes and Materials -- 5.3.1 - Extrusion Processes (FDM/FFF) -- 5.3.1.1 - Support Removal -- 5.3.1.2 - Improving Surface Finish -- 5.3.2 - Powder Binding (3D Printing) -- 5.3.2.1 - Postprocessing -- 5.3.3 - Powder Bed Fusion (DMLS, SLS, SLM, EBM) -- 5.3.3.1 - Postprocessing -- 5.3.3.2 - Other Issues -- 5.3.4 - Photocuring (SLA) -- 5.3.4.1 - Postprocessing -- 5.3.5 - Material Jetting (MJM, PJP) -- 5.3.5.1 - Postprocessing -- 5.3.6 - Lamination (LOM) -- 5.3.6.1 - Postprocessing -- 5.3.7 - Process Summary -- 5.4 - Applications -- 5.4.1 - Prototypes -- 5.4.2 - Direct Manufacturing -- 5.4.2.1 - Medical Parts -- 5.4.3 - Rapid Tooling -- 5.5 - Multifunctionality in Additive Manufacturing -- 5.5.1 - Market-Ready Multifunctionality -- 5.5.1.1 - Stiffness/Flexibility -- 5.5.1.2 - Electrical Conductivity -- 5.5.1.3 - Thermochromic Effects (Color Changing with Temperature) -- 5.5.2 - Tomorrow's Multifunctional AM Technologies -- 5.5.2.1 - Self-Assembly.
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5.5.2.2 - Electrostatic Charge -- 5.6 - Impact of Multifunctionality in Additive Manufacturing -- 5.6.1 - Economic Opportunity -- 5.6.1.1 - Logistics and Supply Chain -- 5.6.1.2 - Time to Market -- 5.6.2 - Environmental Impact -- 5.6.3 - Society -- 5.7 - Barriers to Multifunctional Additive Manufacturing -- 5.7.1 - Environmental Issues -- 5.7.2 - Intellectual Property -- 5.7.3 - Material Supply and Compatibility -- 5.7.4 - Software and File Formats -- 5.8 - Conclusions -- References -- 6 - Future Outlook -- 6.1 - The Future of Manufacturing Multifunctional Systems -- Index -- Back Cover.
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English
Additional Edition:
ISBN 0-323-34061-X
Language:
English
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