Kooperativer Bibliotheksverbund

UID:

Format: 1 online resource (670 pages).

Edition: Fourth edition.

ISBN: 0-12-818730-1

Series Statement: Practical Machinery Management for Process Plants ; Volume 3

Note: Front Cover -- Machinery Component Maintenance and Repair -- Copyright -- Dedication -- Contents -- About the authors -- Foreword -- Acknowledgments -- Part I: Background to process machinery maintenance programming -- Chapter 1: Machinery maintenance: An overview -- References -- Bibliography -- Chapter 2: Maintenance organization and control for multiplant corporations -- Type of operation -- Manager's role -- Maintenance -- Central control system -- Principal applications areas for the maintenance computer -- Incentives for computer systems -- Justification of systems -- Setting up an effective system -- Manuals prepared -- Performance reports -- Breakdowns reduced -- Central parts depot -- Plant engineering -- Summary -- Machinery maintenance on the plant level -- Assignment of qualified personnel -- Timing and basic definition of critical preturnaround tasks -- Senior machinery specialist -- Turbotrain turnaround engineers -- Mechanical supervisors/planners -- Specific preparation and planning -- Safety -- Planning -- Spare parts -- The spare rotor -- Diagrams -- Miscellaneous items -- The factory serviceperson -- The overhaul -- Opening the machine -- Inspection -- Cleaning -- Reassembly -- Documenting what youve done -- Nonstandard parts -- References -- Chapter 3: Machinery foundations and grouting -- What's an epoxy? -- Epoxy grouts -- Proper grout mixing is important -- Job planning -- Conventional grouting -- Concrete characteristics -- Methods of installing machinery -- Anchor bolts: Overview -- Original anchor bolt installations -- Anchor bolt replacement -- Outdoor installations -- Expansion joints -- Postponement of regrouting is risky -- Preparation of concrete surfaces prior to grouting -- Repairing failures between block and mat -- Grouting skid-mounted equipment -- Grouting of oil-degraded concrete. , Pressure-injection regrouting -- Shoulder removal method -- Through-the-case method -- Pressure grouting sole plates -- Prefilled equipment baseplates: How to get a superior equipment installation for less money -- Why be concerned -- Conventional grouting methods -- Field installation problems explained -- Voids and bonding issues -- Distortion of mounting surfaces -- Hidden budget busters -- Pregrouted baseplates -- Proper surface preparation -- Void-free grout installation -- Postcuring of the grout -- Mounting surfaces -- Field installation methods for pregrouted baseplates -- Field leveling -- Conventional grouting method -- Hydraulic lift of a pregrouted baseplate -- Baseplate stress versus anchor bolt torque -- New field grouting method for pregrouted baseplates -- Concrete foundation preparation -- New grout-forming technique -- Field installation cost comparison -- Consider prefilled baseplates -- Appendix 3-A. Detailed checklist for rotating equipment: Horizontal pump baseplate checklist -- Appendix 3-B. Specification for Portland cement grouting of rotating equipment -- Appendix 3-C. Detailed checklist for rotating equipment: Baseplate Grouting -- Appendix 3-D. Specifications for epoxy grouting of rotating equipment -- Appendix 3-E. Specification and installation of pregrouted pump baseplates -- References -- Bibliography -- Chapter 4: Process machinery piping -- Fundamentals of piping design criteria -- Piping design procedure -- Design considerations -- Design pressure loads -- Weight loads -- Dynamic loads -- Thermal expansion/contraction effects -- Effects of support, anchor, and terminal movements -- The when, who, what, and how of removing spring hanger stops associated with machinery -- Initial tasks prior to machinery commissioning -- Final check, immediately prior to machinery operation -- Flange jointing practices. , Primary causes of flange leakage -- The importance of proper gasket selection -- Gasket width -- Gasket thickness -- Flange types and flange bolt-up -- Factors affecting gasket performance -- Spiral wound gaskets manufactured in accordance with American society of mechanical engineers (ASME) B16.20 -- Torque tables -- Gasket installation -- Bolting procedures -- Hydrostatic testing precautions -- Prestressing bolts for thermal expansion -- Calculating load requirements -- General installation and inspection procedure -- Prior to gasket insertion -- Controlled torque bolt-up of flanged connections -- Preparation -- Equipment -- Hot bolting and leakage control -- Hot bolting procedure -- Using bolt tensioners -- Using hammer and wrench or torque wrench -- If hot bolting does not stop leak -- Torqueing in machinery assemblies -- Example -- Background evaluation -- Recommendations for the installation, fabrication, testing, and cleaning of air, gas or steam piping -- Pickling procedure for reciprocating compressor suction piping: method I -- General recommendations -- Preliminary work -- Pretreatment -- Acid treatment -- Neutralization -- Passivation -- Cleaning of large compressor piping: method II -- Temporary line filters -- Appendix 4-A. Detailed checklist for rotating equipment: Machinery piping -- Appendix 4-B. Specifications for cleaning mechanical seal pots and piping for centrifugal pumps -- Appendix 4-C. Detailed checklist for rotating equipment: Pump piping -- Reference -- Part II: Alignment and balancing -- Chapter 5: Machinery alignment -- Prealignment requirements -- Alignment tolerances -- Choosing an alignment measurement setup -- Reverse-indicator method -- Face-and-rim method -- Face-face-distance method -- State-of-the-art alignment -- Checking for bracket sag -- Bracket sag effect on face measurements -- Face sag effect-examples. , Example 1 -- Example 2 -- Example 3 -- Leveling curved surfaces -- Jig posts -- Interpretation and data recording -- Calculating the corrective movements -- The graphical procedure for reverse alignment -- What is reverse alignment? -- Learning how to graph plot -- Sag check -- Making the moves -- Summary of graphical procedure -- The ``optimum move´´ alignment method -- Thermal growth-Twelve ways to correct for it -- Laser measurements -- Thermal growth estimation by rules of thumb -- Alignment choices have consequences -- References -- Chapter 6: Balancing of machinery components -- Definition of terms -- Purpose of balancing -- The balancing machine as a measuring tool -- Causes of unbalance -- Units of unbalance -- Types of unbalance -- Static unbalance -- Couple unbalance -- Quasi-static unbalance -- Dynamic unbalance -- Motions of unbalanced rotors -- Effects of unbalance and rotational speed -- Correlating CG displacement with unbalance -- Balancing machines -- Gravity balancing machines -- Centrifugal balancing machines -- Soft-bearing balancing machines -- Hard-bearing balancing machines -- Measurement of amount and angle of unbalance -- Plane separation -- Classification of centrifugal balancing machines -- Maintenance and production balancing machines -- Universal balancing machines -- Semi-automatic balancing machines -- Fully-automatic balancing machines -- Establishing a purchase specification -- Rotor description -- Supporting the rotor in the balancing machine -- Means of journal support -- Rotors with more than two journals -- Rotors with rolling element bearings -- Driving the rotor -- Drive system limitation -- Weight-speed limitation (Wn2) -- Determining the right balancing speed -- Is the rotor ``rigid´´? -- Flexibility test -- Direction of rotation -- End-drive adapters -- Design considerations. , Balancing keyed end-drive adapters -- Half-key method -- Balancing arbors -- Definition -- Basic design criteria -- Error analysis -- Statistical evaluation of errors -- Balancing the arbor -- Special design features -- Biasing an arbor -- The double compensator -- Unbalance correction methods -- Addition of mass -- Removal of mass -- Mass centering -- Testing balancing machines -- Tests for production machines -- Basic test concepts -- Inboard proving rotors for horizontal machines -- Test masses -- Test procedures -- Umar (or traverse) test -- Unbalance reduction test -- Balance tolerances -- Balance quality grades -- Special conditions to achieve quality grades G1 and G0.4 -- Applying tolerances to single-plane rotors -- Applying tolerances to two-plane rotors -- Experimental determination of tolerances -- Applying tolerances to rotor assembly components -- Testing a rotor for tolerance compliance -- Balance errors due to drive elements -- Balance errors due to rotor support elements -- Index-balancing procedure -- Recommended margins between balance and inspection tolerances -- Computer-aided balancing -- Features -- Prompting guides, storage, and retrieval -- Multiple machine control and programs -- Field balancing overview -- Field balancing equipment -- Field balancing examples -- First problem: Unbalance vibration in blowers -- Solution: Field balancing in one plane -- Second problem: Unbalance vibration in centrifuges -- Solution: Field balancing in two planes -- Explanation of schedule and of calculator program -- Third problem: Unbalance vibration in twisting and stranding machine -- Solution: Field balancing in several planes -- The vector diagram -- Appendix 6-A. Balancing terminology -- Appendix 6-B. Balancing machine nomenclature -- Appendix 6-C. Balancing and vibration standards. , Appendix 6-D. Critical speeds of solid and hollow shafts.

Additional Edition: ISBN 0-12-818729-8

Language: English

UID:

Format: 1 online resource (673 p.)

Edition: 1st ed.

ISBN: 1-280-62937-1 , 9786610629374 , 0-08-046580-3

Series Statement: Practical machinery management for process plants ; v. 5

Content: The authors use their decades of experience and draw upon real-world examples to demonstrate that the application of their techniques provides a basis for equipment management, uptime maximization, and reduced maintenance costs. The text explores reliability assessment techniques such as Failure Mode, Effect Analysis, and Fault Tree Analysis of commonly encountered rotating machinery. These are all highly effective techniques that the engineer can apply to maximize uptime and thereby maximize production and profitability.*Provides the tools to drastically improve machinery productivi

Note: Description based upon print version of record. , Cover; Front matter; Half Title Page; Copyright; Contents; Acknowledgments; Preface; 1. Introduction; Grooming Talent and Skills; Sound Organizational Setup Explained; PdM, TPM, TPR, and ODR/DSS Explained; Reliability-Focused Plants and Operator Involvement; Awareness of Availability Needs and Outage and Turnaround Planning; Insurance and Spare Parts Philosophies; Reliability-Focus versus Repair-Focus; Mentoring, Resources, and Networking; More Keys to a Productive Reliability Workforce; "CARE" - Deming's Method Streamlined and Adapted to Our Time; References; Bibliography , 2. The meaning of reliability System and Mission; Assembly and Part; Assembly Hierarchy; Failure; Failure Mode; Service Life; Reliability; Maintainability; Surveillability; Availability; References; 3. Uptime as probability of success; References; 4. Estimating machinery uptime; Estimation of Failure Distributions for Machinery Components; Application of Failure Distributions; Obtaining the Weibull Function; Construction of the Replacement Model; Data Sources; Analysis of Run-Time Data; Analysis of Pumps; Analysis of Motors; Analysis of Rebuild Data , Life Comparison With Other Industrial Experience Conclusion; References; 5. Is there a universal approach to predicting machinery uptime?; Reliability of Parts In Series; Prediction Procedures; Failure Rate Data; Current Methods of Predicting Reliability; Development of the Handbook; Example Design Evaluation Procedure; Summary; References; 6. Predicting uptime of turbomachinery; Interpretation of Reliability Factors (RF); Factors Influencing Reliability; Examples; Application Issues for Centrifugal Pumps; Pump Selection Reliability Factors; Comparison with Field Experience; Summary , Bibliography 7. Failure mode and effect analysis; Design FMEA; Definitions and FMEA Forms; Procedure; Examples; The FMEA Form; Evaluation; Examples; References; 8. Fault tree analysis; Procedure; Examples; Assessment and Evaluation; Review; References; 9. Machinery risk and hazard assessment; Assessing Risk; Assessing Hazards; Preliminary Hazard Analysis (PHA); Hazard and Operability (HAZOP) Study; References; 10. Machinery system availability analysis; Machinery System Unavailability; Priorities; 11. Practical field uptime assessment; Determining the Reliability Index Number , Equipment Replacement and Rebuilding 12. Life-cycle cost analysis; Asset Management; Examples; Repairing Pumps; Life-Cycle Costing of Pumps; Piping; LCC is a Total; Benchmarking; From Theory to Practice; Gearbox LLC Evaluation; Making LCC Policy; References; Bibliography; 13. Starting with good specifications; Apply Mechanical Reliability Principles to Turbomachinery Design: Use these Guidelines to Improve Availability; Origins of Turbomachinery; Machinery Reliability by Design; Mechanical Reliability Design Principles; Designing Out a Failure Mode; Applying the Integral Design Principle , Building Reliability into Your Reciprocating Compressor Specifications , English

Additional Edition: ISBN 1-4933-0299-X

Additional Edition: ISBN 0-7506-7725-2

Language: English

UID:

Format: 1 online resource (ix, 630 pages) : , illustrations.

Edition: Third edition.

ISBN: 0-08-047896-4 , 1-281-00970-9 , 9786611009700

Series Statement: Practical machinery management for process plants

Additional Edition: ISBN 1-4175-5271-9

Additional Edition: ISBN 0-7506-7726-0

Language: English

UID:

Format: 1 online resource (718 p.)

Edition: 2nd ed.

ISBN: 1-281-04959-X , 9786611049591 , 0-08-047900-6

Series Statement: Practical machinery management for process plants ; v. 4

Content: This updated edition is an invaluable source of practical cost-effective maintenance, repair, installation, and field verification procedures for machinery engineers. It is filled with step-by-step instructions and quick-reference checklists that describe preventive and predictive maintenance for major process units such as vertical, horizontal, reciprocating, and liquid ring vacuum pumps, fans and blowers, compressors, turboexpanders, turbines, and more. Also included are sections on machinery protection, storage, lubrication, and periodic monitoring. A new section examines centrifugal pumps

Note: Description based upon print version of record. , Cover; Frontmatter; Half Title Page; Title Page; Dedication; Copyright; Table of Contents; Acknowledgments; Foreword; Part I: Installation and Repair of Major Process Equipment; Chapter 1: Installation, Maintenance, and Repair of Horizontal Pumps; Chapter 2: Installation, Maintenance, and Repair of Vertical Pumps; Chapter 3: Reciprocating and Liquid Ring Vacuum Pumps; Chapter 4: Positive Displacement and Dynamic Blowers; Chapter 5: Reciprocating Gas Engines and Compressors; Part II: Maintenance for Power Generation and Transmission; Chapter 6: Power Transmission Gears , Chapter 7: Installation and Maintenance of V-Belt DrivesChapter 8: Steam Turbines and Turboexpanders; Chapter 9: Gas Turbines; Chapter 10: Maintenance of Hydraulic Governors; Chapter 11: Maintenance of Electrical Motors and Associated Apparatus; Part III: General Preventive and Predictive Maintenance; Chapter 12: Storage Protection and Lubrication Management; Chapter 13: Vibration and Condition Monitoring; Chapter 14: Maintainability Considerations; Backmatter; Index; About the Authors; Back Cover , English

Additional Edition: ISBN 0-88415-663-X

Language: English

UID:

Format: 1 online resource (681 p.)

Edition: 3rd ed.

ISBN: 1-281-07790-9 , 9786611077907 , 0-08-051058-2 , 0-585-47153-3

Series Statement: Practical machinery management for process plants ; v. 2

Content: This newly expanded edition discusses proven approaches to defining causes of machinery failure as well as methods for analyzing and troubleshooting failures.

Note: Description based upon print version of record. , Cover; Machinery Failure Analysis and Troubleshooting; Copyright Page; Contents; Acknowledgments; Preface; Chapter 1. The Failure Analysis and Troubleshooting System; Chapter 2. Metallurgical Failure Analysis; Chapter 3. Machinery Component Failure Analysis; Chapter 4. Machinery Troubleshooting; Chapter 5. Vibration Analysis; Chapter 6. Generalized Machinery Problem-Solving Sequence; Chapter 7. Statistical Approaches in Machinery Problem Solving; Chapter 8. Sneak Analysis; Chapter 9. Formalized Failure Reporting as a Teaching Tool , Chapter 10. The ""Seven-Cause Category Approach"" to Root-Cause Failure AnalysisChapter 11. Cause Analysis by Pursuing the Cause-and-Effect Relationship; Chapter 12 Knowledge-Based Systems for Machinery Failure Diagnosis; Chapter 13. Training and Organizing for Successful Failure Analysis and Troubleshooting; Appendix A. Machinery Equipment Life Data; Appendix B. Theory of Hazard Plotting; Appendix C. Glossary of Problem-Solving and Decision Making Terms; Appendix D. Gear Nomenclature; Index , English

Additional Edition: ISBN 0-88415-662-1

Language: English

UID:

Format: 1 online resource (761 p.)

Edition: 4th ed.

ISBN: 0-12-386046-6

Series Statement: Practical machinery management for process plants ; v. 2

Content: Solve the machinery failure problems costing you time and money with this classic, comprehensive guide to analysis and troubleshooting Provides detailed, complete and accurate information on anticipating risk of component failure and avoiding equipment downtime Includes numerous photographs of failed parts to ensure you are familiar with the visual evidence you need to recognize Covers proven approaches to failure definition and offers failure identification and analysis methods that can be applied to virtually all problem situations Demonstr

Note: Description based upon print version of record. , Front Cover; Machinery Failure Analysis and Troubleshooting: Practical Machinery Management for Process Plants; Dedication; Contents; Acknowledgments; Preface; Chapter 1 - The Failure Analysis and Troubleshooting System; Troubleshooting as an Extension of Failure Analysis; Causes of Machinery Failures; Root Causes of Machinery Failure; References; Chapter 2 - Metallurgical Failure Analysis; Types of Failures; Metallurgical Failure Analysis Methodology; Failure Analysis of Bolted Joints; Shaft Failures; The Case of the Boiler Fan Turbine; flink6; Analysis of Surface-Change Failures , References , English

Additional Edition: ISBN 0-12-386045-8

Language: English

UID:

Format: IX, 630 S. , Ill., graph. Darst.

Edition: 3. ed.

ISBN: 0750677260

Series Statement: Practical machinery management for process plants 3

Language: English

Subjects: Engineering

Keywords: Maschine ; Zuverlässigkeit

URL: http://www.loc.gov/catdir/toc/els051/2004059049.html

URL: http://www.loc.gov/catdir/description/els051/2004059049.html

UID:

Format: XIX, 500 Seiten , Illustrationen, Diagramme , 24 cm, 840 g

ISBN: 9783110700978 , 3110700972

Series Statement: De Gruyter STEM

Additional Edition: Erscheint auch als Online-Ausgabe, PDF ISBN 978-3-11-070107-4

Additional Edition: Erscheint auch als Online-Ausgabe, EPUB ISBN 978-3-11-070113-5

Language: English

Subjects: Engineering , Chemistry/Pharmacy

Keywords: Arbeitsmaschine ; Ausfallsicheres System ; Inbetriebnahme ; Anlauf ; Risikoanalyse ; Fehlererkennung ; Ausfallwahrscheinlichkeit ; Kohlenwasserstoffe ; Chemische Verfahrenstechnik ; Verfahrenstechnische Prozesseinheit ; Inbetriebnahme ; Anlauf ; Risikoanalyse ; Risikoanalyse ; Inbetriebnahme ; Anlagenbau

URL: Inhaltsverzeichnis

URL: https://www.degruyter.com/books/9783110700978

UID:

Format: IX, 454 S. , Ill., graph. Darst.

Edition: 2. ed.

ISBN: 0884151727

Language: Undetermined

Keywords: Maschinenbau ; Technik ; Zuverlässigkeit

UID:

Format: 1 online resource (XXI, 500 p.)

ISBN: 9783110701074

Series Statement: De Gruyter STEM

Content: The authors describe a risk-based approach to commissioning and start-up of process machinery. Techniques are provided to quantify the safety risks and risks associated with machinery failure and estimated impact on start-up schedules. Examples of defining and quantifying the risks, based on the extent of the commissioning effort as a function of criticality of the machinery are offered. Also included are numerous, directly applicable checklists.

Note: Frontmatter -- , Foreword -- , Acknowledgements -- , Contents -- , About the Authors -- , Part I: Laying the Groundwork -- , Chapter 1. Introduction and Definitions -- , Chapter 2. Project Development and Risk -- , Chapter 3. Planning -- , Chapter 4. Preparation -- , Chapter 5. Reaching Consensus -- , Part II: Execution -- , Chapter 6. Shaft Sealing Systems -- , Chapter 7. Commissioning and Startup (C&S) of Electric Motors -- , Chapter 8. C&S of Mechanical Drive Steam Turbines -- , Chapter 9. C&S of Gas Turbines -- , Chapter 10. C&S of Internal Combustion Engines -- , Chapter 11. Commissioning of Power Transmission Components -- , Chapter 12. C&S Large Multistage Reciprocating Process Compressors -- , Chapter 13. C&S of Rotary Screw Compressors and Blowers -- , Chapter 14. Commissioning and Startup of Turbocompressors -- , Chapter 15. C&S of Fans and Centrifugal Blowers -- , Chapter 16. C&S of Process Pumps -- , Chapter 17. Outlook and Conclusion -- , Glossary -- , Index , In English.

Additional Edition: ISBN 9783110701135

Additional Edition: ISBN 9783110700978

Language: English

DOI: 10.1515/9783110701074

URL: https://doi.org/10.1515/9783110701074

URL: https://www.degruyter.com/isbn/9783110701074

URL: https://doi.org/10.1515/9783110701074

URL: https://www.degruyter.com/isbn/9783110701074